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2007 04 11 AN EXPLORATORY STUDY

Low Carbon Futures
Carbonate Triangle and Conventional Heavy Oil –
Lowest GHG Production Scenario

Exploratory Study pdf 3MB
PTAC Recovery Model 
Guidelines for Recovery Technology Model Use

Guidelines for Recovery Technology Model Use

(excerpted from Section 5, pages 119-134 of the Study)

1.1 Model Objectives and Use
1.2  Input Parameters
1.3  Spreadsheet Calculations
1.4  Output Results
 

1.1  Model Objectives and Use

In conventional oil production, the concept of applying more than one recovery technology, one after the other, to a reservoir is well established. Conventional oil is generally first produced using primary production techniques. When primary production declines and become less economic, producers investigate the opportunity to water flood the reservoir as a secondary recovery technology. Finally, tertiary methods may be applied when water floods yield diminishing returns. Heavy oil and oil sands have a shorter history and generally reservoirs have only been subject to only one recovery technology. In the case of oil sands, primary and secondary recovery technologies, as defined for conventional oil, are not applicable because bitumen is not mobile at reservoir conditions. Therefore, oil sands developments generally start with a thermal recovery technology which would be considered a tertiary method or enhanced recovery method for conventional oil. However, as the development of heavy oil and oil sands matures, the concept of applying more than one recovery technology in a specific order is likely to also be applied to heavy oil and bitumen reservoirs. In particular, in the Lloydminster area, researchers and producers have already been investigating for several years the concept of follow-up recovery technologies once primary production is no longer economic.

The purpose of the PTAC recovery technology computer model is to assist the strategic development of R&D for future recovery technologies. Reservoir models already exist but their purpose is the identification and calculation of the engineering parameters for a specific reservoir and recovery technology combination. By contrast, the PTAC recovery technology model focuses on the strategic issues that should guide future R&D such as:

  • To maximize total resource recovery;
  • To reduce overall energy intensity;
  • To reduce greenhouse gas emissions intensity;
  • To reduce water intensity; and,
  • To reduce overall operating costs.

The model introduces the very important concept that future recovery technologies may not all be designed for virgin reservoirs because, in the next decades, the Western Canada Sedimentary Basin will host a very large number of reservoirs partially depleted by existing commercial technologies such as cold production, CHOPS, CSS and SAGD which all leave behind a significant quantity of heavy oil and bitumen.

The value of developing a computer model is to automate and facilitate the process of applying recovery technologies one after the other in the same reservoir. Based on data input for each recovery technology, the model is able to calculate the performance of the recovery technology and the status of the reservoir after the application of each recovery technology and after the application in sequence of up to three recovery technologies. In particular, the model will calculate resource recovery, energy intensity, greenhouse gas emissions intensity, water intensity and unit operating costs as a function of the selected sequence of recovery technologies. This is a unique capability that will allow R&D developers to understand the trade-offs between recovery, energy, greenhouse gases, water and costs that are implied in the choice of any recovery technology.

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1.2  Input Parameters

As part of this project, the PTAC recovery technology model was developed for bitumen in carbonate formations and Lloydminster conventional heavy oil reservoirs. Recovery technologies that are already commercial for these reservoirs were written into the model as available choices. In addition, the recovery technologies and options discussed earlier in this report were also incorporated in the model. Finally, in order broaden the applicability of the model, the capability was added to allow the user to specify up to three new user defined recovery technologies. The ability of the model to accept user defined recovery technologies is a strength that will allow the model to continue to be used by researchers and developers as new technologies are conceived, developed and refined by laboratory and field experiments.
This project did more than consider recovery technologies at a high level. It recognized that for several recovery technologies, major options exist for their implementation. In particular, the scenarios analyzed earlier in the report identified the following major options:

  • Choices for steam generation technology;
  • Choices for fuel source; and,
  • Choices for water source.

In keeping with this analysis, the model was developed to allow these choices. In addition, the model allows choices for the source of electricity used to power the recovery technology. The model also allows the user to define a new fuel, a new water source, a new electricity source and a new reservoir. Therefore, the model allows significant flexibility to the user to analyze future scenarios that may come about from the development of new technologies which would broaden choices for fuel, water and power.

In order to use the basic features of the model, the user makes choices for recovery technology, steam generator, make-up water source, fuel, and electricity source by making selections from lists available in the relevant pull down menus. The entry screen is reproduced in Figure 26.

Advanced users may decide to specify up to three user defined processes and one each of user defined fuel, user defined water, user defined electricity and user defined reservoir. The relevant entry screens are reproduced in Figures 27, 28, and 29. All inputs and outputs of the model are based on metric units.

The major assumptions for the existing commercial recovery technologies that were written into the model are shown in Appendix 1.

   

   
 

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1.3 Spreadsheet Calculations

The model automatically makes all necessary unit conversions and calculates the following:

  • Oil recovery from the process and remaining oil saturation in the reservoir;
     
  • Energy required by the process for the following types of energy, where relevant:
    • Fuel for steam production;
    • Natural gas used on lease;
    • Electrical energy;
    • Energy required for trucks; and,
    • Total energy intensity per volume of oil recovered;
       
  • Water required by the process including requirements for steam production, water floods and water injection in Water Alternating Gas (WAG) processes; the model calculates net water intensity defined as the requirement for make up water net of recycling per volume of oil recovered;
     
  • Greenhouse gas produced by the process including, where applicable, methane vent gas, CO2 from fuel combustion to produce steam, CO2 from usage of electricity and CO2 from trucks; the model calculates total GHG intensity per volume of oil recovered;
     
  • Overall operating costs including costs for fuel, electricity, trucks, water and CO2 emissions; the model calculates overall costs per volume of oil recovered; and,
     
  • The model performs all of the above calculations for each of up to three recovery processes in series and presents results for each of the process and for the total sequence of all three processes.

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1.4  Output Results

As discussed above, the outputs of the model are the strategic considerations that should broadly guide the development of new recovery technologies:

  • Resource recovery;
  • Energy intensity;
  • Water intensity;
  • GHG intensity; and,
  • Overall costs.

The model screen that presents high-level outputs is reproduced in Figure 30. The balance of output screens are presented in Appendix 1.

   
 

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For further information,
please contact:


Brenda Belland
, PTAC
Manager, Knowledge Centre
phone: (403) 218-7712
fax: (403) 920-0054
bbelland@ptac.org
www.ptac.org 

     
 


DISCLAIMER

The information supplied by PTAC or the Knowledge Centre is prepared for general information only and is not intended to be relied upon as to its accuracy or completeness, whether from a scientific, research, technical, professional or other basis. The information is not to be treated as endorsed by PTAC or the Knowledge Centre. The reader must seek out its own advisors to assess the value of any information supplied by PTAC or the Knowledge Centre.

   

2007 05 04HM